Solar
B - EIS
MULLARD SPACE SCIENCE
LABORATORY
UNIVERSITY COLLEGE LONDON
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Author: A P Dibbens
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MODEL PHILOSOPHY AND TEST
PLAN
Document Number: MSSL/SLB-EIS/SP008.01 30 June
2000
Distribution:
NRL
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G Doschek
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C Korendyke
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S Myers
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C Brown
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K Dere
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J Mariska
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NAOJ
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H Hara
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T Watanabe
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RAL
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J Lang
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B Kent
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D Pike
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BU
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C Castelli
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S Mahmoud
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G Simnett
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Mullard Space Science Laboratory
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J L Culhane
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A Smith
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A James
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L Harra
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A McCalden
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C McFee
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R Chaudery
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P Thomas
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R Card
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W Oliver
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P Coker
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R Gowen
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K Al Janabi
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M Whillock
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SLB-EIS Project Office
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A Dibbens
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Orig
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Authorised By
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Distributed:
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Date:
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CHANGE RECORD
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DATE
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PAGES CHANGED
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COMMENTS
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01
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30 June 2000
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All New
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CONTENTS
1. INTRODUCTION
2. RELEVANT
DOCUMENTS
3. MODEL PHILOSOPHY
4.
PROTOTYPE MODEL
5. MECHANICAL THERMAL MODEL
6. FLIGHT MODEL
7. TEST
PLANS
1. INTRODUCTION
This document identifies the model philosophy
for the EIS instrument and outlines the test plan associated with each
model.
2. RELEVANT DOCUMENTS
MSSL/SLB-EIS/PA002 Product
Assurance Plan
MSSL/SLB-EIS/SP003 Interface Control
Document
MSSL/SLB-EIS/SP007 EIS Science
Requirements
SLB-124 Environmental Conditions for Solar-B
3.
MODEL PHILOSOPHY
There are three deliverable models in the Solar B EIS
programme. Firstly the Prototype Model,
followed by the Mechanical and
Thermal Model and finally the Flight Model. Each of these is described in the
following paragraphs.
4. PROTOTYPE MODEL
The Prototype
Model (PM) is an engineering model the hardware of which will consist of
electronics only. Its purpose is to check out the electrical and software
interfaces with the spacecraft and all these tests will be conducted as a bench
mounted exercise in Japan.
The testing of the PM in Japan will be the only
opportunity, prior to the delivery of the Flight Model, to exercise these
interfaces with the spacecraft. It will therefore be essential that the major
functions of the ICU are present and although it will not be essential to have
both Camera and MHC boxes complete, their functionality must be correctly
represented.
MSSL is primarily responsible for all the electronics and
software, although NRL in the USA are designing and building a substantial part
of the prototype Mechanisms and Heater Controller.
Commercial quality
components will be used for the PM.
5. MECHANICAL/THERMAL
MODEL
This will be one model that will be used for both sets of tests.
The structure will be built to flight standards although it is anticipated that
dummy masses will be substituted for the individual sub-assemblies. The model
must be handled as flight, particularly with respect to cleanliness, as in Japan
it will be used to check out their flight handling procedures.
Qualification
level mechanical testing will be conducted on this model in Japan. Following
the mechanical tests, the model will be re-configured in Japan to be the thermal
model and the specified thermal test programme will then be
conducted.
Birmingham University have the responsibility for the design and
build of the structure and for the thermal design of the
instrument.
6. FLIGHT MODEL
The flight structure will be
delivered to RAL in the UK, together will all the other flight subassemblies.
System assembly will take place in the RAL cleanroom facilities followed by
system testing of the instrument. Environmental testing of the instrument will
also take place in the RAL clean environmental test facilities. The flight
model will then be shipped to Japan for integration with the spacecraft and
specific electrical and software checks. It will then be transported back to
RAL in the UK for calibration. Calibration will be performed in the RAL vacuum
facility to a procedure that will be published by RAL and agreed by the
consortium. Re-delivery to Japan will take place following this calibration
procedure.
NRL in the USA have the responsibility for the design and
manufacture of the optical assemblies for the
instrument.
7. TEST PLANS
7.1
Prototype Model
7.1.1 ICU TBA
7.1.2 Camera TBA
7.1.3
MHC TBA
7.1.4 Software TBA
7.1.5 Complete Model
UK:
Functional checks. Evaluation of interfaces using a spacecraft simulator
(procedure TBA)
Japan: Integration and Test (The PM will be evaluated
against the interfaces with the spacecraft
that are detailed in the
Interface Control Document MSSL/SLB-EIS/SP003).
Functional Test
Overall
Performance Test
7.2 Mechanical/Thermal Model
UK:
Vibration to qualification levels specified in
SLB-124
Japan: Vibration to qualification levels specified in
SLB-124
Acoustic Tests to qualification levels specified in SLB-124
Low
level shock as specified in SLB-124
Thermal balance as specified in
SLB-124
Thermal vacuum to qualification levels specified in
SLB-124
7.3 Flight Model
UK: Prior to first
delivery:
Functional checks using spacecraft simulator and optical
stimulator (procedure TBA)
EMC evaluation (procedure TBA)
Vibration to
acceptance levels specified in SLB-124
Acoustic Tests to acceptance
levels specified in SLB-124
Low level shock as specified in
SLB-124
Thermal vacuum to acceptance levels specified in SLB-124
Prior to second delivery:
Calibration of the instrument
(procedure TBA)
Japan: After first delivery:
Integration
and check out of interfaces
Vibration to acceptance levels specified in
SLB-124
Acoustic Tests to acceptance levels specified in SLB-124
Low
level shock as specified in SLB-124
Thermal vacuum to acceptance levels
specified in SLB-124
After second delivery:
Integration with
spacecraft and full systems check
Test/Model
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PM
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MTM/TTM
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FM
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Electrical interface
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Yes
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Yes
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Software interface
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Yes
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Yes
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EMC
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Yes
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Quasi-static load test
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Yes
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Acoustic test
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Yes
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Yes
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Random vibration test
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Yes
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Yes
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Low frequency shock test
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Yes
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Yes
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Pyrotechnic shock test
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Yes
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Thermal balance
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Yes
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Thermal cycle
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Yes
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Yes
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Thermal soak
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Yes
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